Metal Mechanics | MCK Robotics and Equipment | São Paulo | Brazil
Transporters
SEM – Electric Monorail System
Eletric Monorail System é uma tecnologia onde cada carro transportador possui motorização independente, possibilitando selecionar destinos, velocidades e tempo de processamento diferente para cada peça.
O sistema EMS pode transportar desde paletes até carrocerias em armazéns, linhas de pintura e de montagem.
Main advantages:
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Possibility of increasing the number of transport cars according to production demand
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Cleaner factory environment, as the system does not require a conveyor chain dripping oil
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Can be installed in “OverHead” or inverted (floor mounted) aerial versions
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Process variations and cycle times can be programmed
MHS – Movable Hoist System
This optimized crane system, in addition to traditional translational movement, allows for the transfer of load bars via a telescopic push-and-pull system and also for lifting loads. Its flexibility allows for the transport of large and heavy parts, such as cages or racks, for processing multiple parts simultaneously.
Widely used in immersion processes in pre-treatment tanks, electrodeposition (E-Coat), galvanization, among others.
Main advantages:
Compact, modular and expandable design
Elevated versions, enabling manual work at an ergonomic height
It does not require a closed circuit, as it performs forward and backward movements.
Process variations and cycle times can be programmed
Provides large capacity storage area with low space requirements
SKID
These friction drag conveyors are robust, reliable, and extremely flexible. They can be used to connect painting lines with manufacturing, assembly, picking, packaging, storage, and transportation areas.
Main advantages:
Compact and modular design, making better use of available space
Easy maintenance, as it is installed directly on the floor
Meets stringent cleanliness requirements, making them ideal for use on paint lines
Available in versions with automatic lubrication and maintenance-free systems, for use in hard-to-reach locations or clean rooms.
Spindle
Spindle conveyors are versatile and resistant, being used predominantly in painting lines for plastic parts and the wheel industry.
Main advantages:
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Possibility of transporting an optimized number of parts
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Resistance to humidity and temperature (up to 250ºC)
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Allows painting of parts in controlled rotation, providing homogeneous coverage of the substrate
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Simplified control, with the option of integration with robotic systems
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High process stability and low maintenance
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Excellent cost-benefit solution in terms of investment and operating costs
Power & Free
Systems that transport parts of varying sizes and loads. Their flexibility allows the parts hook to remain stationary or operate at different speeds to facilitate assembly, welding, painting, and other processes without affecting other process areas.
The system is available in “OverHead” or inverted (floor-mounted) aerial versions.
Main advantages:
Efficient operation and greater process stability due to the design that prioritizes durability and low maintenance
Energy and space savings thanks to compact design
Automatic oil-based or grease-based lubrication system provides safe operation at high temperatures and a cleaner working environment.
Low noise level
Intelligent control system
Air
The purpose of the overhead conveyor for painting is to move parts through the painting line, maximizing production and preventing the painter from touching the part to paint it, providing better performance and increasing the quality of the finished product.
Overhead or spindle (pin) conveyors or I-Beam, Closed Chute or Power & Free.
Load capacity 15kg to 2200kg.
Maximum working temperature, 250ºC.
Standardized parts that facilitate assembly or layout changes.
E-Coat
Key Benefits of TTX's SST E-Coat
The Slide Rail Square Transfer (SST) system offers many advantages compared to other transfer systems of similar capacity, among the advantages are:
Less floor space occupied on the factory floor;
Lower capital invested per m² of E-Coat paint;
Modular construction facilitates relocation;
Low cost of electrocoat tank;
Low utility costs;
Construction of tanks entirely in stainless steel;
Tanks and fully enclosed installation;
Enclosure combined with the exhaust system minimizes vapors in the factory environment and preserves the building's structure;
Project focused on process efficiency with low consumption of ink, chemicals and energy.
Products manufactured by MCK Robótica can be purchased in up to 48 installments, using a BNDES card or through special financing conditions through FINAME .
